Stanley Black & Decker CT10 1650 PSI Automobile Parts User Manual

User manual for the device Stanley Black & Decker CT10 1650 PSI Automobile Parts

Stanley Black & Decker CT10 1650 PSI Automobile Parts User Manual

Extracts of contents

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CT101650 PSIHYDRAULICCRIMPING TOOLSSafety, Operation and MaintenanceUSER’S MANUAL© 2011 Stanley Black & Decker, Inc.New Britain, CT 06053U.S.A.58545 3/2014 Ver. 8

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TABLE OF CONTENTSSAFETY SYMBOLS.........................................................................................................................................................4SAFETY PRECAUTIONS.................................................................................................................................................5TOOL STICKERS & TAGS...................................................................................................................................

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SAFETY SYMBOLSSafety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repairactions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.This is the safety alert symbol. It is used to alert you to potential personalinjury hazards. Obey all safety messages that follow this symbol to avoidpossible injury or death.This safety alert and signal word indicate an imminently hazardous situation wh

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SAFETY PRECAUTIONSTool operators and maintenance personnel must always comply with the safety precautions given in this manual and onthe stickers and tags attached to the tool and hose.These safety precautions are given for your safety. Review them carefully before operating the tool and before performinggeneral maintenance or repairs.Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations. If so, place the added precautions in

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TOOL STICKERS & TAGSPlease refer to the Parts List Illustration for location of stickers.58499CT10 StickerNOTEREPLACE DECALS IF THEY BECOMEWORN OR DAMAGED. REPLACEMENTSARE AVAILABLE FROM YOUR LOCALSTANLEY DISTRIBUTOR.D A N G E RD A N G E RTHE INFORMATION LISTED ON THESTICKERS SHOWN, MUST BE LEGIBLE ATALL TIMES. 1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIEDAS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLSON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATHOR SERIOUS INJURY. D DO NOT LIFT OR CARRY

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TOOL HOSE INFORMATIONHOSE TYPESThe rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulicsystem.There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley HydraulicTools. They are: Certified non-conductive - constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certif

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19-3019-3034-4534-4534-4549-6049-605-85-85-89-129-129-1213-1613-16METERSup to 1515-3030-90up to 1515-3030-60up to 88-30FEETup to 5051-100100-300up to 5051-100100-200up to 2526-100Each Hose Length16191925.416191925.45/83/43/415/83/43/41193/416165/85/81613MM5/81/2INCHInside Diameter8SAE 100R1-16SAE 100R17-12SAE 100R1-12SAE 100R2-10SAE 100R1-16SAE 100R17-12SAE 100R1-16SAE 100R2-10SAE 100R17-10SAE 100R1-12SAE 100R2-10SAE 100R17-10SAE 100R17-8Wire BraidHose SpecPRESSURETOOLRETURN100030001250275010003

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HTMA / EHTMA REQUIREMENTSHTMA / EHTMA REQUIREMENTSHTMAHYDRAULIC SYSTEM REQUIREMENTSTYPE INominal Operating Pressure(at the power supply outlet)4-6 gpm(15-23 lpm)1500 psi(103 bar)TOOL TYPETYPE IITYPE RR7-9 gpm(26-34 lpm)1500 psi(103 bar)9-10.5 gpm(34-40 lpm)1500 psi(103 bar)System relief valve setting(at the power supply outlet)2100-2250 psi(145-155 bar)2100-2250 psi(145-155 bar)2200-2300 psi(152-159 bar)2100-2250 psi(145-155 bar)Maximum back pressure(at tool end of the return hose)250 psi(17 bar

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OPERATIONTO CHANGE THE CURRENT SETTING:PRE-OPERATIONCareful inspection of the tool and hydraulic system beforestartup is important for safe, reliable operation of the tool.CylinderOpen-Center (no gap)The following items should be checked daily at the start andthe end of each work shift.1. Make sure the proper dies are securely in place. Operatingthe tool without dies can deform the crimping heads. Refer toDie Installation for instructions.2. Connect hoses. Wipe all hose couplers with a clean, li

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OPERATIONTo install dies, follow the instructions below for your modelof crimping head.TO INSTALL DIES ON KEARNEY CRIMPINGHEAD -WH3 STYLE:1. If the hydraulic hoses are connected:Install the die to the C-Frame:• Turn the hydraulic system control valve OFF.• Disconnect first the hydraulic input (supply) hose, thenthe output (return) hose.1. Loosen the capscrew at the side of the C-frame. 2. Press the stub on the die into the socket.2. Clean the surfaces of the die holder to remove any dirt org

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OPERATION2. Connect the tool to an appropriate hydraulic power source.Follow the Hydraulic Hose Connection safety guidelines andinstructions in this section. If possible, use the hydraulic powersource you plan to use for crimping.The hydraulic fluid temperature should be at least 80°F/27°Cfor this test.3. Place the die load tester between the blank (test) dies.1. Wipe all hose couplers with a clean, lint-free cloth beforemaking connections.4. Actuate the tool and read the value shown on the lo

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OPERATION2. Remove any trapped air from the tool by squeezing thetrigger 4 or 5 times to advance and retract the piston nearlya full stroke.3. Position the tool to make the crimp.STORAGEReplace any damaged or missing safety labels and tagsbefore storing the tool. Clean, dry and lubricate moving partsbefore storage. Store in a clean, dry place.IMPORTANTFailure to center the connector between the dies willdamage the dies and/or die holders.4. Hook the stationary (retainer die yoke or C-frame) die

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EQUIPMENT PROTECTION & CARENOTICEIn addition to the SafetyPrecautions in this manual,observe the following forequipment protection andcare.• Make sure all couplers are wiped clean before connection.• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncouplinghydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheatingof the hydraulic system.• Always store the tool in a clean dry space, safe from damage or pilferage

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TROUBLESHOOTINGIf symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.When diagnosing faults in operation of the grinder, always check that the hydraulic power source is supplying the correcthydraulic flow and pressure to the grinder as listed in the table. Use a flowmeter known to be accurate. Check the flowwith the hydraulic oil temperature at least 80°F/27°C.PROBLEMTool does not operate.CAUSESOLUTIONHydraulic hoses not connectedproperly.Ma

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SPECIFICATIONSCapacity (depending on model)..........................................................................500 MCM Copper to 1033 MCM AluminumCrimping Force..................................................................................................... 12 tons @ 1650 psi / 10,886 kg @ 114 barPressure Range............................................................................................................................1650-2500 psi/114-172 barFlow Range...................

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CT10016N PARTS ILLUSTRATION38A20A171419A15ATHIS IS A OLDER MODEL CYLINDER HEAD ANDC-FRAME. THE CYLINDER HEAD (ITEM 38A) HAS ATHREAD DIAMETER OF 2-3/16 AND A THREADLENGTH OF 1.100. CHECK THESE DIMENSIONS ONYOUR CYLINDER HEAD BEFORE ORDERING PARTSTO MAKE SURE YOU ARE ORDERING THE CORRECTPARTS.39THIS IS A NEWER MODEL CYLINDER HEAD ANDC-FRAME. THE CYLINDER HEAD (ITEM 38) HAS ATHREAD DIAMETER OF M60X1.5 (METRIC) AND ATHREAD LENGTH OF 1.100. CHECK THESEDIMENSIONS ON YOUR CYLINDER HEAD BEFOREORDERING P

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CT10016N PARTS LISTItemNo.Part No.Retaining Ring36584851O-Ring14HSHCS37584931Cylinder076262O-Ring38672761Cylinder Head *4093301O-Ring38A584941Cylinder Head **5002941O-Ring39584991Sticker6003601O-Ring40585831T-Seal585941Retaining RingItemNo.Part No.Qty Description10011812001443Qty Description7009362Adapter418012591O-Ring42672771Set Screw *9015212HSHCS43672591Check Valve Assy *10015341Roll Pin44672801Key11016084Steel Ball12018091Valve Spool585511SEAL KIT13018121Valve Spool Screw14030141Washer †1

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CT10056DN & DH PARTS ILLUSTRATIONüüüüüüüüüüüüüüüüüüüüC-FRAME. THE CYLINDER HEAD (ITEM 38A) HAS ATHREAD DIAMETER OF 2-1/8 AND A THREADLENGTH OF 1.650. CHECK THESE DIMENSIONS ONüüüüüüüüüüüüüüüüüüüüTO MAKE SURE YOU ARE ORDERING THE CORRECTPARTS.1622A24A23A38A25AüüüüüüüüüüüüüüüüüüüüC-FRAME. THE CYLINDER HEAD (ITEM 38) HAS ATHREAD DIAMETER OF M60X1.5 (METRIC) AND ATHREAD LENGTH OF 1.100. CHECK THESEDIMENSIONS ON YOUR CYLINDER HEAD BEFOREORDE

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CT10056DN & DH PARTS LISTItemNo.Part No.QtyDescription1001181Retaining Ring20014414HSHCS3076262O-Ring4093301O-Ring5002941O-Ring6003601O-Ring7009362Adapter8012591O-Ring9015212HSHCS10015341Roll Pin11016084Steel Ball12018091Valve Spool13018121Valve Spool Screw14063321O-Ring15083371Ball Detent16099061Jam Nut17165561Spring18180501Back-Up Ring19214241Relief Valve20221472Capscrew21244461Push Rod22672641C-Frame *22A255131C-Frame **23672781Ball Plunger *23A258331Ball Plunger **24682721Setscrew *24A258341

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