Stanley Black & Decker HSX3 Automobile Parts User Manual

User manual for the device Stanley Black & Decker HSX3 Automobile Parts

Stanley Black & Decker HSX3 Automobile Parts User Manual

Extracts of contents

Content summary on the page No. 1

HSX SERIESMOUNTED HYDRAULICCOMPACTORSHSX3HSX6HSX11HSX22Safety, Operation and MaintenanceUSER MANUAL© 2013 Stanley Black & Decker, Inc.New Britain, CT 06053U.S.A.5/2013 Ver-1

Content summary on the page No. 2

DECLARATION OF CONFORMITYDECLARATION OF CONFORMITYÜBEREINSTIMMUNGS-ERKLARUNGDECLARATION DE CONFORMITE CEEDECLARACION DE CONFORMIDADDICHIARAZIONE DI CONFORMITAHydraulic Tools______________________________________________________________________I, the undersigned:Ich, der Unterzeichnende:Je soussigné:El abajo firmante:lo sottoscritto:Weisbeck, AndySurname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nomehereby declare that the equipment specified hereunde

Content summary on the page No. 3

TABLE OF CONTENTSDECLARATION OF CONFORMITY..........................................................................................................................2WARRANTY INFORMATION.....................................................................................................................................3SAFETY SYMBOLS...................................................................................................................................................4SAFETY PRECAUTIONS.

Content summary on the page No. 4

SAFETY SYMBOLSSafety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.This is the safety alert symbol. It is used to alert you to potential personal injuryhazards. Obey all safety messages that follow this symbol to avoid possibleinjury or death.DANGERThis safety alert and signal word indicate an imminently hazardous situa

Content summary on the page No. 5

SAFETY PRECAUTIONSTool operators and maintenance personnel must alwayscomply with the safety precautions given in this manualand on the stickers and tags attached to the tool andhose.• Always operate the compactor with backhoe outriggersfirmly on the surface. The compactor weighs more thanthe bucket. Position the compactor with caution.These safety precautions are given for your safety. Review them carefully before operating the tool and beforeperforming general maintenance or repairs.• Trav

Content summary on the page No. 6

TOOL STICKERS & TAGSITEM NO.1ItemPart NumberDescription147352DECAL, LIFT POINT266373DECAL, "MADE IN TAIWAN"370752DECAL, "STANLEY" 11 INCH473094DECAL, HSX11573119DECAL, COMPOSITE WARNING673153DECAL, CE SPEC HSX11DESCRIPTIONLIFT POINT DECAL2MADE IN TAIWAN DECAL3STANLEY DECAL4HSX MODEL DECAL5COMPOSITE WARNING DECAL6CE HSX DECALHSX3HSX6HSX114735247352473526737367373673737047670752707527309273093730947311973119731197315073152731531Qty212211HSX2247352663737311873095731197315434STAMP MODEL No.AND SERIA

Content summary on the page No. 7

OPERATIONPREOPERATION PROCEDURESDAILY MAINTENANCE CHECKSCheck for loose or missing fasteners. Tighten or replaceas needed. See Torque Specifications in the ASSEMBLYsection of this manual.Check to be certain that the flow control valve on the carrier is set to the proper flow for the compactor. See theSPECIFICATIONS section of this manual.Check shock mounts for cracks or tears. Rotate shockmounts 180° when fatigue tears begin to show at top outercrease of the shock mount. This will prolong the l

Content summary on the page No. 8

OPERATIONDO NOT suspend the compactor in the airduring the warm-up procedure.footing and at the previously compacted area. When themaximum attainable density for that particular soil condition is reached, a slight increase in vibration will be feltby the operator. This increase in vibration is in no wayharmful to the tractor, and indicates that the soil will notcompress any further. In fact, additional time in that location may actually loosen the soil previously compacted.The compactor must be

Content summary on the page No. 9

OPERATIONthese materials in most soil conditions, except solid rockor soil with a very high clay content.The compactor is placed on the object to be driven usingthe front one-third (that portion of the baseplate furthestfrom the operator) of the baseplate. This position is criticalto proper delivery of the compactor's vibratory force intothe object. The front portion of the compactor will impartan impact or "slap" that will drive the material into the soil.The center portion of the compactor wil

Content summary on the page No. 10

TROUBLESHOOTINGIf symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.PROBLEMCompactor Inoperative.Rapid bearing failure.Rapid shock mount failure.Failure to achieve required compaction specifications.10 ► HSX User ManualCAUSESOLUTIONSystem Flow Valve not operating oradjusted incorrectly.Adjust flow for compactor; flow andpressure test attachment circuit orcompactor flow control, if installed.Seized bearings.Replace bearings and perform flowa

Content summary on the page No. 11

FLOW TEST PROCEDURESThe correct performance of this procedure will verify if theauxiliary circuit of the carrier is adequate to properly operate a Stanley attachment.This procedure is generic in form. It is the end users responsibility to ensure that this procedure will work with hisspecific type of equipment.If an adequate flow meter is not available contact yourStanley Hydraulic Distributor for assistance.Test Procedure1. With the auxiliary circuit (or kit) completely installedconnect the flow

Content summary on the page No. 12

FLOW TEST PROCEDURESSPECIFICATIONSExample:Stabilized TemperatureAmbient TemperatureHeat Rise160°-80°80°The normal operating temperature range of this circuitwill be the typical ambient temperature range for the geographical area plus the heat rise calculated above. Ensurethat the operating temperature range is lower than 180° foroptimum operation of the attachment.TroubleshootingIf adequate pump flow is available from the carrier pump(s)but is not getting to the attachment, consult your serv

Content summary on the page No. 13

DEFINITION OF TERMSTool: The hydraulic attachment which the auxiliary circuit is intended to power. These may include hydraulic breakers,compactors, shears, etc.Operating Pressure:. That pressure at which the tool will naturally operate without influence of outside pressure reliefmechanisms. This pressure is an operating characteristic of the tool and cannot be altered by the end user withoutchanging the tool design.Relief Pressure: The relief pressure is that pressure at which the circuit will

Content summary on the page No. 14

SPECIFICATIONSCentrifugal ForceVibrations Per MinuteWeightLengthWidthHeightBaseplate SizeHydraulic PressureFlow RangeOptimum FlowSystem ReliefBack Pressure (max)HSX3HSX6HSX11HSX22lbs3400640011,35022,000kg15422902514710,000vpm2100200020002100lbs37085014252200kg168386646998in25.5343545mm6508608891143in17.523.52732mm445600686813in18.527.52941.25mm4707007371048in18.8 x 2023.5 x 2627 x 3032 x 42mm442 x 508600 x 660686 x 762813 x 1067psi1600-20001800-20001800-21501800-2250bar110-140127-140124-148124-1

Content summary on the page No. 15

FLAT TOP MOUNTING DIMENSIONSHSX3125S TOP PLATE MOUNTING DIMENSIONSHSX6125S TOP PLATE MOUNTING DIMENSIONSASTM A-36 STEEL.5015.7518.005.9103.9407.09±.0204.41±.02012.6012.602.68±.0201.970.00.002.76.001.13HSX11125S TOP PLATE MOUNTING DIMENSIONS.5015.75±.020Tolerances: (except as noted).X: ±0.1.XX: ±0.06.XXX: ±0.010ANGLES: ±1.0.8308X.99.830.0013.7803.35Tolerances: (except as noted).X: ±0.1.XX: ±0.06.XXX: ±0.010ANGLES: ±1.0ASTM A-36 STEELHSX22125S TOP PLATE MOUNTING DIMENSIONS(20.00)28.341

Content summary on the page No. 16

HSX3025S / HSX3125S PARTS LISTHSX3125SNote: The HSX3025S and HSX3125Sboth use the same parts shown onthis page with the exception of theupper frame weldment and fastenersshown at right, items at right are forthe HSX3125S only.3161023 FT-LBS 5[31 Nm]713 23 FT-LBS[31 Nm]17318318 FT-LBS 12[24 Nm]492 23 FT-LBS[31 Nm]HSX3025S6111141519818 FT-LBS[24 Nm]ITEMNo.P/N1120602912350215SPLIT FLANGE SET113370152HHCS 3/8-16UNC X 1.2501614370155HHCS 3/8-16UNC X 2.0004DESCRIPTIONINLET MANIFOLDQTY1ITEMNo.P/N153710

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HSX3025S / HSX3125S PARTS LIST26370352180 FT-LBS[244 Nm]Note: The HSX3025S and HSX3125SBoth use the same parts shown onthe page, the differance between thetwo models is the upper frame weldment and the fasteners that comewith it (see page 16 for details).2302504272237106137105085 FT-LBS[115 Nm]3237200321063302060243120206028210633022371050230250485 FT-LBS[115 Nm]3524530220612420601926ITEMNo.P/N202060282189637035237106125180 FT-LBS[244 Nm]27DESCRIPTIONBEARING CARRIER281266929QTYITEMNo.P/N23035245

Content summary on the page No. 18

HSX6025S / HSX6125S PARTS LIST37Note: The HSX6025S and HSX6125Sboth use the same parts shown onthis page with the exception of theupper frame weldment and fastenersshown at right, items at right are forthe HSX6125S only.527HSX6125S383939406813130 FT-LBS[41 Nm]75 FT-LBS[102 Nm]14151011123935 FT-LBS[47 Nm]HSX6025S164ITEM NOP/NQTYITEM NOP/N102555HSHCS 3/8-16 X 5.000212371500NYLOCK NUT 1/2-13UNC32204353NYLOCK NUT 3/8-16UNC213501888PLUG HEX SAE-12 ORB2514012HYD ADAPTER1DESCRIPTIONDESCRIPTIONQTY330167

Content summary on the page No. 19

HSX6025S / HSX6125S PARTS LIST23371050025043555 FT-LB[74.5 Nm]362060223420602420372003206028332121896222306330206019025042485 FT-LB[115 Nm]253368822061322600834206029302737035237105628ITEMNo.P/N2020602829371061Note: The HSX6025S and HSX6125SBoth use the same parts shown onthe page, the differance between thetwo models is the upper frame weldment and the fasteners that comewith it (see page 18 for details).31180 FT-LB[244 Nm]37015535 FT-LBS[5.3 Nm]QTYITEMNo.P/NBEARING CARRIER230370352DESCRIPTIOND

Content summary on the page No. 20

PARTS LIST HSX11125S172641SEE VALVE BLOCKILLUSTRATION ONNEXT PAGE2362976435332737150118SHOEWELDMENTITEMNO.P/N12362923437025275 FT-LBS[97.5 Nm]32X223710502637150033016735384QTYITEMNO.P/NHHCS 3/4-10UNC X 2.7501217370159HHCS 3/8-16UNC X 2.500829935OUTLET MANIFOLD218370252HHCS 1/2-13UNC X 2.0003230167SHOCK MOUNT419370350HHCS 5/8-11UNC X 1.7502435384SHOE WELDMENT120370351HHCS 5/8-11UNC X 1.75065211004HYDRAULIC MOTOR121370353HHCS 5/8-11UNC X 2.2508643533WASHER 3/4" I.D.2422371050WASHER 1/2" I.D.327726

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