Stanley Black & Decker SM20 Automobile Parts User Manual

User manual for the device Stanley Black & Decker SM20 Automobile Parts

Stanley Black & Decker SM20 Automobile Parts User Manual

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SM20HYDRAULICSUMP PUMPUSER MANUALSafety, Operation and Maintenance© 2014 Stanley Black & Decker, Inc.New Britain, CT 06053U.S.A.66393 2/2015 Ver. 9

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DECLARATION OF CONFORMITYDECLARATION OF CONFORMITYÜBEREINSTIMMUNGS-ERKLARUNGDECLARATION DE CONFORMITE CEEDECLARACION DE CONFORMIDADDICHIARAZIONE DI CONFORMITAHydraulic Tools______________________________________________________________________I, the undersigned:Ich, der Unterzeichnende:Je soussigné:El abajo firmante:lo sottoscritto:Weisbeck, AndySurname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nomehereby declare that the equipment specified hereunde

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TABLE OF CONTENTSDECLARATION OF CONFORMITY...........................................................................................................................2SAFETY SYMBOLS...................................................................................................................................................4SAFETY PRECAUTIONS...........................................................................................................................................5TOOL STICKERS

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SAFETY SYMBOLSSafety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.This is the safety alert symbol. It is used to alert you to potential personal injuryhazards. Obey all safety messages that follow this symbol to avoid possibleinjury or death.DANGERThis safety alert and signal word indicate an imminently hazardous situa

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SAFETY PRECAUTIONSTool operators and maintenance personnel must alwayscomply with the safety precautions given in this manualand on the stickers and tags attached to the tool andhose.These safety precautions are given for your safety. Review them carefully before operating the tool and beforeperforming general maintenance or repairs.Supervising personnel should develop additional precautions relating to the specific work area and localsafety regulations. If so, place the added precautions inthe

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TOOL STICKERS & TAGS28323CE Decal (CE Only)28785Model Decal (SM2052101 Only)11207Circuit Type C Decal (CE Only)28784Model Decal28788Manual Decal11206Circuit Type D Decal (CE Only)(SM2052101 Only)D A N G E R28786Coupler Decal1. BEFORE USING HOSE LABELED AND CERTIFIED AS NONCONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THEHOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSESHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETYDEPARTMENT INSTRUCTIONS.NOTE:THE INFORMATION LI

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HOSE TYPESThe rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use withStanley Hydraulic Tools. They are:Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braidreinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified nonconductive i

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8 ► SM20 User ManualAll hydraulic hose must meet or exceedspecifications as set forth by SAE J517.All hydraulic hose must have at least a ratedminimum working pressure equal to the maximum hydraulic system relief valve setting.This chart is intended to be used for hydraulictool applications only based on Stanley Hydraulic Tools tool operating requirements andshould not be used for any other applications.The chart to the right shows recommendedminimum hose diameters for various hoselengths base

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HTMA / EHTMA REQUIREMENTSHTMA / EHTMA REQUIREMENTSHTMAHYDRAULIC SYSTEM REQUIREMENTSTYPE INominal Operating Pressure(at the power supply outlet)4-6 gpm(15-23 lpm)1500 psi(103 bar)TOOL TYPETYPE IITYPE RR7-9 gpm(26-34 lpm)1500 psi(103 bar)9-10.5 gpm(34-40 lpm)1500 psi(103 bar)System relief valve setting(at the power supply outlet)2100-2250 psi(145-155 bar)2100-2250 psi(145-155 bar)2200-2300 psi(152-159 bar)2100-2250 psi(145-155 bar)Maximum back pressure(at tool end of the return hose)250 psi(17 bar

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OPERATIONPREOPERATION PROCEDURESCHECK POWER SOURCE1. Using a calibrated flow meter and pres­sure gauge,make sure the hydraulic power source develops aflow of 4–6 gpm/15–23 Ipm at 1000-2000 psi/70–140bar or 7–9 gpm/26–34 lpm at 1000-2000 psi/70/140bar.3. Lower the pump into the liquid to be pumped. Locatethe outlet end of the discharge hose to disperse theliquid as required. Remove any kinks from the hoseto assure maximum water flow.NOTICE2. Make certain that the power source is equipp

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OPERATION• • Do not lift water mixed with solids over 40 ft/12 m ifhydraulic flow from the power source is less than 7gpm/26 lpm.MAINTENANCEIf output flow from the water hose drops during operation, clean out the hose to remove all obstructions.Check for kinks in the hose.Debris such as weeds, sand and other solids may become trapped in the water hose and pumping chamber.This can reduce pump performance. It is important thatthe pumping chamber be kept clean at all times. Thechamber can be cl

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TOOL PROTECTION & CARENOTICEIn addition to the Safety Precautions found inthis manual, observe the following for equipmentprotection and care.• Make sure all couplers are wiped clean before connection.• Always keep critical tool markings, such as warningstickers and tags legible.• The hydraulic circuit control valve must be in the“OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage tothe quick couplers and cause overheating of the hydraulic

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TROUBLESHOOTINGIf symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.When diagnosing faults in operation, always make sure the hydraulic power source is supplying the correct hydraulic flow and pressure as listed in the table. Use a flowmeter know to be accurate. Check the flow with the hydraulicfluid temperature at least 80 °F/27 °C.PROBLEMPump will not start.Poor pump performance.Poor pump performancewith excessive wear.CAUSESOLUTIONNo hyd

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SPECIFICATIONSCapacity........................................................................................................................................... 250 gpm/946 lpmWeight...................................................................................................................................................13.7 lbs/6.3 kgLength.....................................................................................................................................................

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SM20 PARTS ILLUSTRATIONSM20 User Manual ◄ 15

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SM20 PARTS LISTITEMNO.PARTNO.QTY DESCRIPTIONITEMNO.PARTNO.QTY DESCRIPTION1191771VOLUTE TOP36——NO ITEM713271SEAL CARRIER2089101VOLUTE BOTTOM373089121SUCTION SCREEN38000741O-RING4089142566911IMPELLERIMPELLER(SM2043101, SM2043107 ONLY)39191761WIPER SEAL40283231CE DECAL (CE ONLY)4111207112061CIRCUIT TYPE D (CE ONLY)CIRCUIT TYPE C (CE ONLY)(SM2052101 ONLY)42287861COUPLER DECAL43039721FEMALE COUPLER46039731MALE COUPLER039711COUPLER SET201351REPAIR KIT199371SEAL KIT5089161WEAR RING6191752112011MAIN

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UNDERWATER TOOLS DEPTH GUIDELINECAUTIONDO NOT USE HYDRAULIC TOOLS UNDERWATER THAT ARE NOT DESIGNATED ASAN “UNDERWATER” MODEL, OR THISWILL RESULT IN DAMAGE TO THE TOOL.Operation OverviewPercussiveTools: Breakers,Hammer Drills andChipping HammersDiverUNDERWATER MODELS ONLYThe types of tools are percussive and rotational,each with different characteristics allowing for different depth operation. With percussive tools, thenitrogen accumulator PSI must counter the increase in ambient pressure fou

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Stanley Hydraulic Tools3810 SE Naef RoadMilwaukie, Oregon 97267-5698 USA(503) 659-5660 / Fax (503) 652-1780www.stanleyhydraulics.com

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